The typical steps involved in this procedure may vary due to personal preferences of your dentist, development of new techniques, and individual circumstances.
When you have invasive dental procedures like onlays done, the dentist will review your health history. If you have replacement joints (e.g. total knee, hip, etc.), you may be pre-medicated with antibiotics for the procedure. If you have certain types of heart murmurs or replacement heart valves, you may also need to take an antibiotic pre-medication prior to the procedure.
If you are anxious about dental procedures, your dentist may recommend sedating you for the procedure. There are several methods of relaxing patients for dental treatment, including oral anti-anxiety pills like Valium®; inhaled anti-anxiety medication like nitrous oxide; and intravenous anti-anxiety medication, such as Versed®. Your dental plan may not pay benefits toward sedation.
Learn more: Procedures › General anesthesia/sedation
The following describes the typical onlay/partial crown preparation and laboratory process in detail. Your procedure may vary a bit from the procedure described.
Step 1: Anesthetic
The tooth to be restored is usually anesthetized by injecting local anesthetic around the nerve(s) that supply sensation to the tooth. Discomfort from the injection can be minimized by use of a topical numbing gel for a minute or two prior to the injection.
Learn more: Procedures › Local anesthetic
Step 2: Pre-impression
Frequently, a preliminary impression (or "mold") is made of the teeth before they are altered. The material used most for onlay/partial crown impressions is polyvinyl siloxane, a dimensionally stable and extremely accurate elastomer (meaning it's "stretchy", but returns to the shape it takes when it cures after a minute or two). Other materials may be used. The impression can be used to make a temporary onlay for the tooth while the final restoration is being made in a laboratory, a process that can take a couple of weeks.
Step 3: Shade Matching
If the tooth is to be restored with a tooth-colored onlay/partial crown, a shade matching guide will be used to determine the shade of your natural teeth. The shade should be matched in natural lighting, also called "full spectrum" lighting. Fluorescent lights can make teeth appear blue to grey; Incandescent lights can make them appear too yellow. Dental porcelains and resins available today can produce a stunningly precise match for the shade and optical properties of your natural tooth enamel, allowing a single restoration to be made that matches your teeth nearly imperceptibly.
Step 4: Isolation
The tooth is isolated from mouth structures like the tongue and cheeks to prevent injuries from instrumentation used to prepare the tooth. An isolation barrier known as a "rubber dam" or "dental dam" is frequently used, but there are other retraction devices in use. Some dentists may simply use cotton rolls and cheek shields.
Learn more: Glossary › Rubber dam
Step 5: Core Prep
The tooth is prepared by removing old restorative materials (if necessary), removing any decay, and (if necessary) filling in any deep holes or missing corners of the tooth. It may be necessary to place small metal (normally titanium) pins in the tooth to rebuild the portion of the tooth that will be covered with the onlay/partial crown. The dentist may use any of a variety of filling materials to rebuild the tooth, including composite resin, glass ionomer, and silver amalgam.
View animation Core Buildup with Pins
Figure 1: Teeth which have sustained heavy damage to their crown can often be repaired with filling material and placement of structural pins. The combination of modern dental adhesives and pin retention can produce a very durable restoration; however ideal tooth shape and even better strength may be achieved by placing a crown on the tooth.
Core buildups are considered a separate billable procedure from onlays/crowns. A distinction is made between buildups that involve all or a substantial portion of the core of the tooth, and those that require only a small amount of filling material in the core to build out a minor chip. You should discuss with your dentist in advance whether a complete core build-up is going to be required or not to avoid unexpected costs.
Learn more about core buildups: Procedures › Fillings & core buildups
Step 6: Onlay/Partial Crown Prep
The outer surface of the tooth is reduced in all dimensions (biting surface and sides) by 0.75mm to 3mm to make room for the material that will be placed on the tooth. The walls of the preparation are tapered to allow the onlay/partial crown to be slipped down over the tooth. Sometimes internal walls will be prepared in the tooth to provide "inlay retention". A ledge is created around the circumference of the preparation against which the onlay will be tightly sealed.
View animation Crowns and Onlays
Figure 2: The preparation "margin" is a ledge that is shaped into the tooth, against which the crown (or onlay) will seal.

Figure 3: Preparation of a badly damaged or decayed tooth for a crown or onlay is done with a tapered diamond bur in a high speed dental handpiece using large amounts of cooling spray to avoid overheating the tooth.
Step 7: Impression of Prep
An impression of the prepared tooth and the teeth that bite against it is made, taking care to gently reflect the gum tissue away from the prepared tooth. Often, the dentist will place "retraction cord" in the trough between the gums and prepared tooth prior to making the impression. The cord will be removed after the impression is made.
Step 8: Temporary Onlay/Partial Crown
The impression that was made prior to preparing the tooth can now be used to make a temporary onlay/partial crown. This is done by filling the pre-impression with a gooey tooth-colored resin material, having the consistency of thick syrup, and placing it over the prepared tooth. The resin material will gel in about a minute, and the impression can be removed from the mouth. The space between the prepared tooth and the unprepared tooth are now filled with temporary filling material, which completely hardens in another minute or two. Once hardened, the temporary restoration will be trimmed to proper fit, polished, and cemented onto the tooth with temporary cement.
Step 9: Labwork and Final Onlay/Partial Crown Seat
Although some dentists now have computer-controlled milling machines for making ceramic crowns in their offices, a more common scenario is that the crown would be made in a dental prosthetics laboratory. Essentially, the labwork involves the following:
Step 10: Delivery of Final Onlay/Partial Crown
When your final onlay/partial crown is ready, a second visit is necessary to remove the temporary restoration and replace it with the permanent one. About half of the time, a patient will ask to be anesthetized for the second visit, to avoid any discomfort associated with removing the temporary onlay and cleaning the temporary cement from the prepared tooth. Teeth which have been endodontically treated (i.e. root canal) generally do not need to be anesthetized for the delivery of a permanent onlay/partial crown, although many dentists prefer the patient to be numb for the tooth preparation due to the potential for discomfort associated with soft tissue management (gum retraction, etc.).
Step 11: Adjust and Polish
The "occlusion" (i.e. functional biting relationship) of the onlay/partial crown may need to be adjusted slightly, and the restoration repolished. This should take just a minute or two under normal circumstances.